Rollguard: molded pulp for cylindrical loads
Cylindrical products are the awkward case in packaging: rolls of film, paper, cable, membrane and textile do not rest on a flat carton floor, they roll, and their weight is concentrated on a narrow contact line.
Rollguard molded pulp cradles are shaped for that geometry. The product sits in a formed trough rather than on a pad, and the tray holds it against movement in every direction.
- Trough cradles matched to the roll diameter, so the roll seats on a broad contact area instead of a line.
- Axial retention - moulded end stops that stop rolls sliding out of a case during handling and stacking.
- Stacking structure that carries the weight of a loaded pallet through the fiber rather than through the product.
- Skid and pallet formats for roll-based products moved as a unit rather than as single cases.
For shippers of roll goods this usually replaces a mix of corner boards, foam blocks and strapping with one molded component that locates the product positively in the case or on the pallet - with fiber's usual end of life in the paper stream.
MOQ is 10,000 pieces per design; tooling 7–15 days; production 15–25 days after sample approval. Send the roll diameter, core size and load weight - or browse the molded pulp packaging range.
FAQ
Q: Are you a manufacturer or trading company?
A: We are a manufacturer founded in Hong Kong in 2013, with two production bases in Dongguan, China and Ho Chi Minh City, Vietnam, and a total manufacturing area of 26,000 square meters. You are welcome to visit or audit our factory.
Q: What is your MOQ for custom molded fiber packaging?
A: Our standard MOQ is 10,000 pieces per design. If your project requires a different quantity, contact us at info@csl-packaging.com and we will review the options with you.
Q: What is the production lead time?
A: Lead time is generally 15-25 days after sample approval, depending on order quantity and technical difficulty. The exact schedule is confirmed together with your order.
Q: Is molded fiber packaging safe for direct food contact?
A: Yes. Our food-grade molded fiber trays are produced from virgin plant fiber and comply with food-contact requirements. Please tell us your destination market when requesting a quotation, and we will confirm the applicable compliance documents (for example FDA or EU 1935/2004).
Q: Are your molded fiber food trays PFAS-free?
A: Yes. We offer PFAS-free, plastic-free molded fiber trays with water and oil resistance achieved through fiber selection and forming process, rather than fluorochemical coatings.
Q: Can you produce trays in custom shapes and compartment layouts?
A: Yes. We custom-mold trays to your product dimensions and required compartment layout, based on your 3D drawing or physical sample. Samples are provided for approval before mass production.
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