Custom Molded Pulp Hexagonal Tray | CSL Packaging

Custom Molded Pulp Hexagonal Tray | CSL Packaging

This black hexagon molded pulp tray is designed for inner packaging protection and retail product presentation. The tray is made from molded paper pulp material with a rigid structure and textured surface finish.
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Description
Technical Parameters

 


Product Overview

This custom molded pulp hexagonal tray is an eco-friendly, all-natural packaging solution engineered for versatile retail, display, and organizational use. Crafted from 100% uncoated, post-consumer recycled paper pulp, this rigid hexagonal container combines structural durability, zero-waste design, and a sleek geometric aesthetic that aligns with modern sustainable brand standards.

Fully compostable at end-of-life, it eliminates single-plastic waste while delivering reliable protection for small products, accessories, and retail merchandise. Ideal for gift sets, tabletop organization, retail shelf display, and custom packaging inserts, this hexagonal pulp tray is fully customizable to your exact dimensions, branding, and functional requirements.


Core Product Specifications

 

Parameter Details
Material 100% post-consumer recycled molded pulp (sugarcane bagasse / bamboo pulp options available)
Shape Regular hexagonal open-top tray
Standard Dimensions Custom length, width, and depth to fit your product (standard sizes: 50mm–300mm diameter, 10mm–100mm depth)
Wall Thickness 1.5mm–5mm (adjustable based on load and structural requirements)
Color Natural unbleached kraft, bleached white, or custom water-based dye colors
Surface Finish Smooth matte finish (custom coating options: water-resistant, oil-proof, food-grade safe)
Certifications FDA food-contact compliant, ISO 14001, ASTM D6400 compostable, EU REACH compliant
MOQ 500 units (custom low-MOQ orders for prototype runs available)
Lead Time 7–15 days for prototypes, 15–30 days for bulk production

Key Features & Benefits

🌱 100% Circular & Eco-Friendly

Made from reclaimed paper fiber, this hexagonal tray is fully biodegradable and compostable in home and industrial composting facilities, leaving zero toxic residue. It is 100% plastic-free, PFAS-free, and free of harmful chemicals, making it a carbon-neutral alternative to plastic, foam, and non-recyclable packaging.

🛡️ Rigid Structural Protection

The hexagonal geometric design delivers enhanced structural rigidity, with reinforced side walls that resist crushing, impact, and deformation during shipping and handling. The uniform, smooth interior surface prevents scratches to delicate products, while the open-top design allows for quick product access and visual display.

🎨 Fully Customizable for Brand Alignment

Size & Fit: Custom-molded to perfectly cradle your exact product dimensions, eliminating excess packaging and reducing material waste.

Branding Options: Supports custom embossing, debossing, water-based printing, and custom color dying to match your brand identity.

Functional Add-ons: Optional water-resistant, oil-proof, or food-grade coatings available for food, cosmetic, and moisture-sensitive products.

Stackable Design: Interlocking hexagonal shape allows for space-efficient stacking in storage, shipping, and retail shelf displays.

🛍️ Versatile Multi-Industry Use Cases

This custom hexagonal pulp tray is engineered for a wide range of applications, including:

Retail Display: Perfect for showcasing jewelry, cosmetics, small electronics, accessories, and gift sets on retail shelves.

Food Packaging: Ideal for baked goods, chocolates, snacks, and ready-to-eat meals (with food-grade coating upgrade).

Home & Office Organization: For desk storage, jewelry trays, plant pot saucers, and tabletop catch-all trays.

Custom Packaging Inserts: For protecting small parts, hardware, and fragile items in shipping boxes.

Event & Wedding Favors: For eco-friendly favor packaging, table settings, and decorative displays.


Why Choose CSL Packaging for Your Custom Hexagonal Pulp Tray?

✅ In-House Custom Manufacturing

With our full in-house mold design and production facility, we deliver precision-engineered custom hexagonal pulp trays that match your exact specifications, with fast prototype turnaround and strict quality control at every production stage.

✅ Sustainable Supply Chain

We source FSC-certified recycled fibers and maintain a zero-waste production process, with 98% of manufacturing waste recycled back into our production line, ensuring your packaging aligns with your brand's sustainability goals.

✅ End-to-End Support

From initial design consultation and 3D prototyping to bulk production and global shipping, our team provides dedicated support to ensure your project runs smoothly, with flexible order quantities to fit small-batch and large-scale needs.

✅ Global Compliance

All our molded pulp products meet international safety and environmental standards, including FDA food contact regulations, EU compostability requirements, and ISO quality certifications, for seamless distribution to global markets.


Custom Order Process

Consultation: Share your product dimensions, application, and branding requirements with our packaging experts.

Design & Prototyping: We create custom 3D molds and produce a physical prototype for your approval.

Sample Validation: Test the prototype with your product to confirm fit, protection, and quality.

Bulk Production: Once approved, we initiate full production with strict quality inspection at every stage.

Shipping & Delivery: We package your order for safe transit and deliver it to your location, with global shipping options available.


Get a Custom Quote

Ready to upgrade your packaging with a custom molded pulp hexagonal tray? Contact our team today to share your project details, and we will provide a free, no-obligation custom quote within 24 hours.

 

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