Date: 22/03/2024
FANUC UK Ltd introduces an innovative solution that revolutionizes pharmaceutical manufacturing for DEMO SA, Greece's premier producer of injectable medications. By implementing a sophisticated automation system featuring eight FANUC robots, DEMO achieves unparalleled efficiency, cost savings, and productivity enhancements in its production processes.
DEMO SA, renowned for its commitment to quality and global distribution of injectables since its establishment in 1965, sought to optimize its manufacturing operations. Recognizing the potential of automation to meet evolving demands while ensuring adherence to stringent hygiene standards, DEMO partnered with SABO SA, a trusted industrial equipment provider, and FANUC, a leading robotics manufacturer.
Argyris Lellos, Technical Director at DEMO SA, underscores the rationale behind selecting SABO and FANUC for the automation project. He highlights their extensive experience and the proven reliability of FANUC robots, citing the successful automation of four previous production lines with a total of 12 FANUC robots.
Addressing the imperative for impeccable hygiene in pharmaceutical manufacturing, the automation solution focuses on streamlining the sterilization process for plastic containers and bags used in injectable packaging. FANUC robots adeptly handle diverse tasks such as loading, unloading, picking, placing, and transporting, ensuring seamless operations across the production line.
Angelos Markou, Sales Manager Industrial Solutions at SABO SA, elucidates on the strategic selection of FANUC robots for specific tasks. A lightweight FANUC M-710iC 6-axis robot facilitates swift loading and unloading of plastic containers, while larger R-2000iC/165F models handle tray manipulation with precision. Complementing these are smaller FANUC M-10iD/12 robot arms and FANUC DR-3iB/8L delta robots, optimizing efficiency and speed in handling bags.
Markou underscores the reliability of FANUC robots and praises the company's responsive after-sales support, which ensures uninterrupted operations and customer satisfaction.
In addition to sterilization, FANUC robots play a crucial role in the packaging process. They accurately assemble and seal injectable containers, ensuring product integrity and compliance with regulatory standards. Furthermore, FANUC's advanced vision systems enable precise labeling and serialization, enhancing traceability and quality control throughout the packaging phase.
DEMO's Argyris Lellos attests to the transformative impact of the automation project, emphasizing its multifaceted benefits. With round-the-clock production, enhanced throughput, reduced costs, and minimal downtime, DEMO achieves unprecedented operational efficiency. Furthermore, the compact footprint of FANUC robots optimizes space utilization, fostering a conducive working environment for employees. Lellos expresses confidence in SABO and FANUC for future automation endeavors, underscoring the enduring partnership driving DEMO's success in pharmaceutical manufacturing.
Through strategic collaboration and cutting-edge automation solutions, FANUC continues to redefine manufacturing excellence, empowering companies like DEMO SA to achieve unparalleled success in their industries.
